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Sustainability at Jaaii Neem Tech

Revolutionizing Textile Dyeing for a Cleaner Future

At Jaaii Neem Tech, sustainability is not an afterthought — it is the foundation of everything we do. For over a decade, we’ve been relentlessly researching and developing salt-less dyeing technology that protect the planet, reduce pollution, and transform the textile industry.

The Problem We Are Solving

In today’s world, vibrant colors are in demand — but the cost to the environment is high. The conventional reactive dyeing process uses large quantities of salts, alkalis, and water, generating high TDS (Total Dissolved Solids) and toxic effluents that damage land and waterways.

  • 30–100 g/L of salt (NaCl or Na₂SO₄)
  • 5–20 g/L of alkalis
  • Up to 150 liters of water per kg of cotton
  • Low dye fixation rates, leading to highly colored wastewater
  • High COD, BOD, and TSS levels in effluents

The result? Severe water pollution, excessive energy use, and significant ecological stress — especially in textile hubs across Asia. 

Our Salt-Less Dyeing Innovation

At Jaaii Neem Tech, we’ve developed a globally recognized salt-less dyeing method that uses enzyme-based pre-treatment and after-treatment processes, along with specially formulated low-salt modifiers for dye migration and fixation.

Key Benefits of Our Method:
  •  Water usage reduced by 46%
  •  TDS reduced by 60%
  •  Less chemical load
  •  Higher dye fixation & better color fastness
  •  Lower COD, BOD, TSS
  •  Less manpower & energy required

 Safe for human handling & eco-friendly

Conventional vs. Jaaii Neem Method – A Comparative Overview

New wpDataTable

Process Step Traditional Dyeing TDS (ppm) Water (L) Jaaii Neem Method TDS (ppm) Water (L)
Scouring ✓ 6000 6 ✓ 4500 4
Hot Wash ✓ - 4 ✓ - 2
Neutralization ✓ - 4 ✓ - 2
Dyeing (Shade > 4%) ✓ 102000 4 ✓ 30000 2
Wash 1 & 2 ✓ - 8 ✓ - 4
Soaping & Final Steps ✓ - 8 ✓ - 4
Hydro Drying ✓ - 1.5 ✓ - 1.5
Total 108000 51.5 34500 27.5
Average TDS 12588 5021

The Science Behind Our Sustainability

Our modified electrolyte technology improves:

  • Affinity of dyestuffs to cellulose fibres

  • Migration, adsorption, and fixation

  • Enzyme-assisted desizing and neutralization

  • Final softness and washing durability

This translates into less polluted wastewater, faster processes, and better dye uniformity, even at lower chemical concentrations.

Why This Matters

A traditional dyeing unit using 1 kg of cotton can generate:

  • 648,242 ppm of TDS

  • 51.5 L of water effluent

With our method, that’s reduced to:

  • 138,077 ppm of TDS

  • Just 27.5 L of water effluent

That’s over 78% less environmental impact per unit of production.

Our Vision for a Greener Tomorrow

We believe that textile dyeing can be vibrant, cost-effective, and sustainable. Our innovation is not only about product performance, but also about preserving natural ecosystems, protecting water bodies, and building a future where textile manufacturing aligns with global climate goals.